Quality Engineer, Lake Geneva

Job Description Job Description Quality Engineers - 2 OPENINGS - HIRING AT BOTH R&L SPRING COMPANY and MEDICOIL
Location: Lake Geneva, WI
Company: R&L Spring Company and Medicoil
About the Role:
R&L Spring Company and Medicoil are both seeking Quality Engineers.
The Quality Engineer reports to the Quality Manager and is responsible for supporting and improving the Quality Management System (QMS) through analysis, auditing, problem-solving, and continuous improvement initiatives.
This role partners closely with Engineering, Manufacturing, Suppliers and Customers to investigate quality issues, implement corrective actions, reduce risk and ensure compliance with applicable quality standards and customer requirements.
This position supports both internal and external quality initiatives, including audits, validations, supplier quality, process improvement and new product development activities within a manufacturing environment.
Duties/Responsibilities Support and coordinate internal, customer, and certification audits of the Quality Management System (QMS)
Assist in maintaining compliance with ISO *****:****, ISO ****, and/or IATF ***** requirements
Recommend improvements to align company procedures with quality standards and customer requirements
Support and lead internal audit activities according to established schedules
Coordinate and conduct layered process audits, product audits, and manufacturing process audits
Develop and maintain quality documentation including procedures, work instructions, inspection plans, control plans, and process flow diagrams
Create and support PFMEAs, risk assessments, acceptance criteria, and quality validation plans
Perform root cause investigations and lead corrective and preventive actions (CAPA/CAR/PAR)
Analyze non-conformances (NCRs) and work cross-functionally to implement effective corrective actions
Interface directly with Engineering, Manufacturing, Document Control, Suppliers, and Customers regarding quality-related issues
Support supplier qualification activities, supplier assessments, and Approved Supplier List (ASL) management
Assist with Production Part Approval Process (PPAP) activities including dimensional layouts, SPC, MSA, process controls, and supporting documentation
Perform inspections, product layouts, testing reviews, and data analysis as required
Support validation and verification activities including IQ/OQ/PQ and process validation
Identify process and product risks and support continuous improvement initiatives
Assist in quality planning activities for new product development and manufacturing processes
Develop training recommendations and support quality-related employee training activities
Ensure accurate and timely reporting of quality data and documentation
Support quality assurance and quality control activities throughout the organization
Perform additional duties as assigned by Quality Management
Required Skills/Abilities Strong understanding of quality systems, manufacturing processes, and continuous improvement principles
Working knowledge of ISO *****, ISO ****, IATF *****, GMP, and quality assurance methodologies
Experience with AIAG Core Tools including PFMEA, Control Plans, SPC, MSA, and PPAP
Ability to read and interpret engineering drawings, blueprints, GD&T, and technical specifications
Strong problem-solving, analytical, and root cause analysis skills
Excellent organizational skills and attention to detail
Effective written and verbal communication skills
Ability to work effectively in a fast-paced manufacturing environment
Proficiency with Microsoft Office applications
Project management and cross-functional collaboration experience preferred
Knowledge of validation and verification processes including IQ/OQ/PQ preferred
Education and Experience Engineering degree or equivalent combination of education and experience preferred
Minimum 2 years of quality engineering or quality systems experience in a manufacturing environment
Experience with medical device and/or automotive quality systems preferred
Auditor certification or auditing experience preferred
Experience with wire forming, plating, coatings, or metal manufacturing processes is a plus
Certified Quality Engineer (CQE) certification preferred
Physical Requirements Prolonged periods of sitting and working on a computer
Ability to occasionally lift up to 50 pounds
Ability to work within a manufacturing environment as needed
Work Location This position is fully onsite in Lake Geneva, WI and requires daily in-person attendance in a manufacturing environment.